Balboa GS/GL 6" Molex Heater Cable Adapter (25696)

Type:	Circuit Board Parts
Mfr	Balboa Water Group
Mfg Part #	25696
Hzn Part #	59-138-1155

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TAGS: balboawater, circuitboardparts, spaparts

Details

Heater Cable Adapter, Balboa Molex, GS/GL, 6" (25696)

Replaces Balboa Copper Jumper Straps

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Remove Heater Straps & Install Plug N’ Click Heater

PARTS AND TOOLS YOU NEED

– 3/8” (9.5mm) torque wrench
– 3/8” (9.5mm) open end wrench
– 3/8” (9.5mm) nut driver
– Flat-head and Phillips screwdriver – Heater Adapter Cable (25696)
– Replacement Balboa Heater
– Nyogel 760G (36308) and a stick – Loctite Glue

WARNING!

Please contact an electrician or your local electrical company when connecting any spa electrical components. DO NOT OPEN THE SPA SYSTEM AND ATTEMPT TO CONNECT THE CABLE CONNECTORS YOURSELF. The high electrical voltage will harm or kill you.

Heater adapter cable (25696)

Loctite Glue

Nyogel 760G and a stick (36308)

Balboa Heater

STEP 1 OPEN THE SYSTEM BOX

STEP 2 REMOVE NUTS ON CIRCUIT BOARD

– Turn off power to the system.

– Using a Phillips screwdriver unscrew the
2 screws on top of the enclosure and open the cover.

– Use a 3/8” (9.5mm) nut drive to remove the
2 nuts on the circuit board holding the heater copper straps to the system.

STEP 3 REMOVE THE 2 HEATER SENSORS

– Locate the 2 sensors holder on the circuit board.

– Remove the 2 heater sensors by depressing the clip and gently pulling on the wire to remove each sensor cable.

STEP 4 REMOVE NUTS ON HEATER

– Remove the 2 heater nuts with a 3/8” (9.5mm) wrench.

– Remove heater from system.

STEP 5 INSTALL HEATER CABLES AND TORQUE TO MANUFACTURE SPECIFICATION

Apply Loctite Here

Note: Torque specifications shown above.

– Attach the Heater Adapter Cable (25696) onto the circuit board (where the copper straps were attached).
– Use a torque wrench to tighten the 2 nuts to manufacture specification. Example the system above shows the

specification as 30-35 lb inch. Then, add 1 drop of Loctite to each nut to seal.

STEP 6 INSTALL NEW HEATER AND TIGHTEN THE 2 NUTS

– Place your new heater into the heater rack. Insert the 2 heater sensors and tighten the 2 heater nuts.

STEP 7 APPLY NYOGEL & PLUG N’ CLICK

Applying NYOGEL Here

Apply NYOGEL 760G here.

– Use a flat stick apply NYOGEL 760G to all 3 sides of the heater power male and female terminals.

– Plug N’ Click the 2 cables. Place the cover back on and tighten the 2 screws.

Cable 25696

Cable 25263